Industrial machine and process cooling

Brazed plate heat exchangers for industrial cooling

Hydraulic oils, cutting emulsions, process circuits and steam.

Davhex supplies brazed plate heat exchangers for the thermal control of industrial machines and processes, with geometries selected on the actual fluid, not just the nominal load. Design and production entirely in Italy, with the production capacity to respond right away.

→ Applications in this area

Industrial heat, under control.

Three applications where the brazed plate heat exchanger stabilizes oils, emulsions and steam.

Engine with cooling fan and oil circuit

Oil Cooling

Oil-water exchangers for hydraulic units, compressors, gearboxes and lubrication circuits, with geometries that limit pressure drop on viscous fluids.

Brazed plate heat exchanger for emulsion cooling

Emulsion Cooling

Exchangers for cutting emulsions and fluids in machine tools and machining centers, where thermal stability sets dimensional accuracy.

Brazed plate heat exchanger for steam applications

Steam

Exchangers that transfer steam energy to water circuits or process fluids, sized for condensation and thermal-stress management.

→ Production capacity and interchangeability

Reliable lead times, flexible quantities, samples on request.

When a machine is down, the missing component costs more than it is worth. Our production is now entirely in Italy, with available production capacity and short lead times, for both series production and samples, so you can validate quickly.

Producing and shipping now

Available production capacity to take on new orders with no waiting list.

Reliable delivery dates

A date committed in the quotation that you can plan your production around.

Small and large orders

A dedicated small-batch line works alongside series production.

Solutions built on your design

Custom variants on specification when the layout requires it.

Samples on request

Test it on your unit before moving to production.

→ Same footprint

Change supplier, not your machine.

Several Davhex series are designed with footprints and connections matched to the most common formats on the market: same space, same connections, no changes to piping or brackets on the machine already installed.

Series C

Footprints aligned with market standards, with Low or High geometry on the same platform. 1″ connections.

Series F

1¼″ connections, for mid-size power packs and process circuits.

→ Check interchangeability

Looking for an alternative to your current supplier?

Tell us the manufacturer, model and plate count of the heat exchanger you use today: we’ll check dimensional compatibility and propose the Davhex equivalent.

→ The role of the BPHE

Five thermal problems, one component.

In industry, temperature is not a comfort target but a process parameter: it determines a pump’s efficiency, the precision of a machined part, the repeatability of a cycle. Each application, however, has a different criticality, and a component that is right for one can be entirely wrong for another.

ApplicationFunctionDominant criticality
Oil coolingHydraulic and lubrication oilHigh viscosity and laminar flow: the choice of geometry and surface strongly affects pressure drop and heat transfer
Emulsion coolingCutting fluidsSystem-level regulation precision (±1 K) and suspended particulate
Process coolingMachine / tower separationUntreated tower water: fouling and accessibility for washing
SteamWater and fluid heatingCondensation, cyclic thermal stress, condensate drainage
Heat recoveryReuse of process heatLow LMTD: you need exchange efficiency, not excess surface

→ Range coverage

From the power pack to the process plant.

From a hydraulic power pack of a few kW to the process plant: whatever the fluid and the operating point, the range has a configuration to cover it.

ParameterDavhex rangeNote
Power to dissipate3 – 500 kWFrom the power pack to the process plant
Process fluidsOil, emulsion, process water, steamDetermines geometry and selection criteria
Typical viscosity of the applications1 – over 100 cStAbove 30 cSt the flow tends to be laminar: selection must be verified on the operating point
Operating temperature−196°C / +200°CUp to medium-pressure steam
Number of platesUp to 300Depending on the model
Connections20 mm – 2½”From compact format to high flow rates

→ The Davhex solution

The geometry follows the fluid.

In industrial cooling one rule outweighs all others: geometry is chosen on the fluid, not only on the power. With very viscous fluids, an angle that improves heat transfer on water can raise pressure drop without a proportional gain.

High chevron angle plate

High Heat Transfer

High chevron angle. More turbulence, higher heat transfer coefficient. The right choice for water-based fluids with a small temperature difference and for process heat recovery.

Low chevron angle plate

Low Pressure Drop

Low chevron angle and more open channels. The right direction for oils: it limits back pressure on the return line and is compensated with surface area.

Mixed chevron geometry plate

Mixed Geometry

Asymmetric channels and mixed plates. Wider on the oil side, where the constraint is Δp, narrower on the water side, where turbulence is needed: neither circuit is penalized.

Polidoro research and development center

→ The Polidoro advantage

Close to the machines we cool.

Davhex produces inside one of Italy’s main mechanical districts, in an industrial group with eighty years of history. That puts us close to the real conditions of industrial plants: intermittent cycles, untreated tower water, maintenance scheduled around production and not the other way round.

80

years of thermal components

Made in Italy

Designed in our Schio headquarters

Available

production capacity

In-house R&D center

CFD simulation and thermal validation

Dedicated test rooms

Performance and life testing

On-machine co-development

Dedicated configurations, European supply chain

Tell us about your project

Got a thermal control problem?

Tell us the case — fluid, flow rate, required temperatures and power to dissipate: one of our engineers will reply with a proposal sized on your circuit.

Parameters to share

Richiesta proposta tecnica